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[Case Study] Improving Production Efficiency at Earth Rated’s Factory

How CMC helped Earth Rated’s factory save over USD 3 million in production costs with an efficient expansion strategy

factory inspectors with surgical masks

When Earth Rated, a manufacturer of environmentally friendly dog products, struggled to meet its growing demand, CMC developed a strategy that allowed for efficient production expansion. The holistic strategy focused on: 

  • Warehouse and procurement management – Leveraged the facility reorganization with data management to maximise its effectiveness. 
  • Improving on-time delivery – Implemented an automation process to streamline production and increase capacity.
  • Establishing manufacturing KPIs, roles, and responsibility – Promoted teamwork with clearly defined responsibilities that are rewarded by an updated pay structure. 
  • Improving overall product quality – Shifting away from a final quality control system to reduce the waste produced at each stage of the process.
  • Production efficiency improvement - Organized the factory using 5S to improve productivity profitably.

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